Rolling Mill

Cement & Minerals • Lagunas, Oaxaca, MX

Originally written in Spanish|Translated to EnglishView translated

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APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

Refurbish rolling Mill Horomill 4000, is the fist time to do the service in a new customer "Cruz Azul Lagunas" Oaxaca

Industry

Cement & Minerals

Location

Lagunas, Oaxaca, MX

Component/Workpiece

Rolling Mill

Business Type

Integra - On Site

Job Type

Repair

OEM

FIVES

Type of Wear

Abrasion
Impact
Corrosion
Pressure

Tags

recuperacion rodillo
horomill 400
desgaste rodillos
cruz azul
vrm
resistencia al impacto
eficiencia en rodillos
rolling mill applications
rolling wear mitigation
efficiency improvement
hardfacing

Base Metal

18NiCrMo4.4 of the rolling Mill

General Dimensions (mm)

2200 mm x 1400 mm

Problem Description

The challenge the customer was facing

Efficiency problems, rolling balance, issues with stopping at any moment, vibration, rolling wear; the customer does the repair work but now they request an experts to do the implementation.

Previous Service Life

1y

Competitor

The customer himself repaired his rollers

Welding Alloys Solution

How WA solved the challenge

Recover the roller with 19.9.6 -O (290 Kg) on the base layer; Hardface Max Impact-O (620 Kg) on the hard part and finally TICM-O (200 Kg) on the "Chevron", 1,110 Kg in total; this work takes 10 business days on site.

Product Category

Integra Services

Product Description

HF 19.9.6-O (290 Kg), HF Max Impact-O (620 Kg), TICM-O (200 Kg)

Job Duration

10d

Technical Advantages

The main objective is to ensure that the customer does not has interruptions in the future, through the complete recovery of the roller and the optimization of the mill's efficiency. And above all, the most important thing is that the customer does not have to invest in buying a new roller, which implies a large investment $$$.

Service Life

1y

Images (3)

Photos and visuals for this case study

Case study image 1Case study image 2Case study image 3

Supporting Documents (1)

Documents and files for this case study

doc_1777563976264_FMT-INT-005_CB26002068SO_CRUZ_AZUL_LAGUNAS_reporte.pdf

Click to view or download

Financial Impact

Solution Revenue

$58,302

Submission Details

Contributor

Wilfrido Viazcán

wilfrido.viazcan@welding-alloys.com

Created

April 30, 2026

Submitted

May 5, 2026

Approved By

Laslo Ekres

May 5, 2026