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APPLICATION (+1 pts)
APPROVED
Basic Information
Overview
Refurbish rolling Mill Horomill 4000
Industry
Cement & Minerals
Location
Lagunas, Oaxaca, MX
Component/Workpiece
Rolling Mill
Business Type
Integra - On Site
Job Type
Repair
OEM
FIVES
Type of Wear
Abrasion
Impact
Corrosion
Pressure
Tags
recuperacion rodillo
horomill 400
desgaste rodillos
cruz azul
vrm
resistencia al impacto
eficiencia en rodillos
rolling mill applications
rolling wear mitigation
efficiency improvement
hardfacing
Base Metal
18NiCrMo4.4 of the rolling Mill
General Dimensions (mm)
2200 mm x 1400 mm
Problem Description
The challenge the customer was facing
Efficiency problems, roller balance, issues with stopping at any moment, vibration, rolling wear
Previous Service Life
1y
Competitor
The customer himself repaired his rollers
Welding Alloys Solution
How WA solved the challenge
Recover the roller with 19.9.6 -O in the base layer; subsequently Hardface Max Impact-O on the hard part and finally TICM-O on the "Chevron", arriving at the client's plant, which took us 10 working days on site.
Product Category
Integra Services
Product Description
HF 19.9.6-O (290 Kg), HF Max Impact-O (620 Kg), TICM-O (200 Kg)
Job Duration
10d
Technical Advantages
The main objective is to ensure that the customer does not experience interruptions in the future, through the complete recovery of the roller and the optimization of the mill's efficiency. And above all, the most important thing is that the customer does not have to invest in buying a new roller, which implies a large investment $$$.
