Pipe

Cement & Mineralsgauteng, ZA South Africa

APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

Cement industry SA

Industry

Cement & Minerals

Location

gauteng, ZA South Africa

Component/Workpiece

Pipe

Business Type

Consumable Sales

Job Type

Repair

Type of Wear

Abrasion
Corrosion

Base Metal

Carbon Steel

General Dimensions (mm)

450MMX450MMX30MM

Problem Description

The challenge the customer was facing

A customer reported issues with welding wire, indicating that it became twisted and burned back on the contact tip, subsequently becoming lodged in the CO2 torch liners. This malfunction hindered welding operations. To address this problem, a thorough inspection of the welding wire and torch components is recommended to identify the root cause of the twisting and burning. Implementing regular maintenance and proper handling procedures for the welding equipment may also prevent recurrence of similar issues. Ensuring the quality of welding wire and compatibility with torch liners is essential for optimal performance.

Previous Service Life

8mo

Competitor

Weartech SA

Welding Alloys Solution

How WA solved the challenge

The customer received our Wasa NICARB W product, followed by a cast and helix test to validate its feeding functionality. This testing was implemented to rectify issues previously encountered with their current supplier. Successful operation of our product is expected to resolve these problems, ultimately improving customer satisfaction and product reliability. The customer expressed their satisfaction with the wire and subsequently placed an order for an additional two spools, indicating a positive response to our solution.

Product Category

Consumables

WA Product Used

HARDFACE NICARBW

Diameter

1.6 mm

Technical Advantages

Ensuring welding quality is crucial for structural integrity and longevity. Key issues include inconsistent feeding of the welding wire, which can lead to defects such as porosity and weak joints. Solutions involve implementing precise wire feeding mechanisms, regular calibration of equipment, and utilizing high-quality welding wire to minimize variability. Additionally, training operators on proper techniques and maintenance procedures can enhance overall welding performance. Quality assurance protocols should be established to routinely inspect welds and adjust feeding systems as needed, thereby improving reliability and reducing the risk of failures in welded structures.

Images (1)

Photos and visuals for this case study

Case study image 1

Financial Impact

Solution Revenue

3,088

Submission Details

Contributor

Garth Laing

garth.laing@welding-alloys.com

Created

April 30, 2026

Submitted

May 8, 2026

Approved By

Bastien Gerard

May 11, 2026