Bucket for eartmoving equipment , the work has to be done outside as this was at a mining site. Mainly for sand and stone
Industry
Distributor
Location
Gauteng, ZA South Africa
Component/Workpiece
Bucket
Business Type
Consumable Sales
Job Type
Repair
OEM
Komatso
Type of Wear
Abrasion
Impact
Base Metal
Carbon Steel
General Dimensions (mm)
1700mmx1700mmx600mm
Problem Description
The challenge the customer was facing
The project involved a repair at a mining site where the customer faced limitations in using gas for welding applications. To address this issue, the customer sought a gasless hardface wire as a suitable alternative. Additionally, the availability of stock from competitors was a concern that needed to be managed. The solution provided focused on sourcing the appropriate gasless hardface wire, ensuring that the customer could proceed with necessary repairs without the constraints of gas usage, thereby enhancing operational efficiency at the mining site.
Previous Service Life
6mo
Competitor
Lincoln SA
Welding Alloys Solution
How WA solved the challenge
The recommended solution for maintaining stock is the Wasa L-O hardface welding wire, which is designed for open arc welding applications. This wire provides the necessary hardness required for the specific application, ensuring optimal performance. Its suitability for the intended use addresses the technical requirements effectively, thereby solving potential issues related to wear resistance and durability in welding operations.
Product Category
Consumables
WA Product Used
HARDFACE L-O
Diameter
1.6 mm
Job Duration
4mo
Technical Advantages
The availability of stock and local manufacturing of hardface wire is crucial for addressing abrasion and wear issues in industrial applications. Hardface wire is utilized to enhance the durability of components subjected to wear. However, supply chain disruptions can lead to shortages, affecting production timelines. To mitigate these challenges, companies are encouraged to invest in local manufacturing capabilities, which can reduce lead times and ensure consistent quality. Additionally, establishing partnerships with suppliers can enhance stock availability and provide a reliable source for hardface wire, ultimately improving operational efficiency and reducing maintenance costs associated with wear-related failures.
Images (1)
Photos and visuals for this case study
Financial Impact
Solution Revenue
€536
Submission Details
Contributor
Garth Laing
garth.laing@welding-alloys.com
Created
April 28, 2026
Submitted
May 8, 2026
Approved By
Bastien Gerard
May 11, 2026
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