Bucket

DistributorGauteng, ZA South Africa

APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

Bucket for eartmoving equipment , the work has to be done outside as this was at a mining site. Mainly for sand and stone

Industry

Distributor

Location

Gauteng, ZA South Africa

Component/Workpiece

Bucket

Business Type

Consumable Sales

Job Type

Repair

OEM

Komatso

Type of Wear

Abrasion
Impact

Base Metal

Carbon Steel

General Dimensions (mm)

1700mmx1700mmx600mm

Problem Description

The challenge the customer was facing

The project involved a repair at a mining site where the customer faced limitations in using gas for welding applications. To address this issue, the customer sought a gasless hardface wire as a suitable alternative. Additionally, the availability of stock from competitors was a concern that needed to be managed. The solution provided focused on sourcing the appropriate gasless hardface wire, ensuring that the customer could proceed with necessary repairs without the constraints of gas usage, thereby enhancing operational efficiency at the mining site.

Previous Service Life

6mo

Competitor

Lincoln SA

Welding Alloys Solution

How WA solved the challenge

The recommended solution for maintaining stock is the Wasa L-O hardface welding wire, which is designed for open arc welding applications. This wire provides the necessary hardness required for the specific application, ensuring optimal performance. Its suitability for the intended use addresses the technical requirements effectively, thereby solving potential issues related to wear resistance and durability in welding operations.

Product Category

Consumables

WA Product Used

HARDFACE L-O

Diameter

1.6 mm

Job Duration

4mo

Technical Advantages

The availability of stock and local manufacturing of hardface wire is crucial for addressing abrasion and wear issues in industrial applications. Hardface wire is utilized to enhance the durability of components subjected to wear. However, supply chain disruptions can lead to shortages, affecting production timelines. To mitigate these challenges, companies are encouraged to invest in local manufacturing capabilities, which can reduce lead times and ensure consistent quality. Additionally, establishing partnerships with suppliers can enhance stock availability and provide a reliable source for hardface wire, ultimately improving operational efficiency and reducing maintenance costs associated with wear-related failures.

Images (1)

Photos and visuals for this case study

Case study image 1

Financial Impact

Solution Revenue

536

Submission Details

Contributor

Garth Laing

garth.laing@welding-alloys.com

Created

April 28, 2026

Submitted

May 8, 2026

Approved By

Bastien Gerard

May 11, 2026