valve

EngineeringGauteng, ZA South Africa

APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

Valves. The client is using currently mig process. Application for Power station .

Industry

Engineering

Location

Gauteng, ZA South Africa

Component/Workpiece

valve

Business Type

Consumable Sales

Job Type

Repair

Type of Wear

Abrasion
Corrosion

Base Metal

Carbon Steel

General Dimensions (mm)

700mmx700mmx300mm

Problem Description

The challenge the customer was facing

The customer experienced frequent breakdowns due to their supplier's inconsistent stock availability. Additionally, there was a demand for a superior welding wire that would enhance resistance to corrosion and erosion, providing significant advantages in performance. To address these issues, welding wire specifically designed to withstand environmental challenges. This approach would improve operational efficiency and meet customer requirements effectively.

Previous Service Life

5mo

Competitor

Weartech (SA)

Welding Alloys Solution

How WA solved the challenge

The Wasa Stelloy 6 G wire is recommended as a superior alternative to the current supplier's product. It offers enhanced erosion and corrosion resistance, making it more suitable for the client's specific application. By switching to Wasa Stelloy 6 G, the client can expect improved performance and resolution of existing issues related to material degradation. This wire is readily available for stock, ensuring a reliable supply for ongoing operations.

Product Category

Consumables

WA Product Used

STELLOY 6-G

Diameter

1.2 mm

Technical Advantages

The case study addresses critical issues related to welding quality, corrosion, and erosion in industrial applications. Key problems include inadequate weld strength leading to structural failures, susceptibility to corrosion due to environmental exposure, and erosion caused by material wear in high-velocity environments. Solutions proposed involve implementing rigorous quality control measures during the welding process, utilizing corrosion-resistant materials, and applying protective coatings to mitigate erosion. Regular maintenance and inspection protocols are also recommended to ensure long-term durability and performance of welded structures, ultimately enhancing operational efficiency and safety in industrial settings.

Images (1)

Photos and visuals for this case study

Case study image 1

Financial Impact

Solution Revenue

1,673

Submission Details

Contributor

Garth Laing

garth.laing@welding-alloys.com

Created

April 24, 2026

Submitted

May 8, 2026

Approved By

Bastien Gerard

May 11, 2026