Ceramic rolls rebuilt #2 & #4 for vertical Mill LOESCHE LM 46.4; with abrasive wear, impact and extreme conditions of operation 24/7
Industry
Cement & Minerals
Location
Yaqui, Sonora, MX
Component/Workpiece
Ceramic Rolls
Business Type
Integra - On Site
Job Type
Repair
OEM
LOESCHE
Type of Wear
Abrasion
Impact
Corrosion
Continuos operation 24/7
Tags
ceramic rolls
hardfacing
abrasion resistance
production continuity
low investment
rebuilt
Base Metal
HARDFACE MILL 100
General Dimensions (mm)
950 Kg
Problem Description
The challenge the customer was facing
The ceramic rolls of the customer were completely worn out, which is why they had to stop the mill. The new rollers had already been ordered, but the delivery time take another six months to arrive, so they were looking for a solution to continue the production during those six months.
Previous Service Life
4y
Competitor
N/A
Welding Alloys Solution
How WA solved the challenge
Rebuilt Ceramic Rolls of the VRM Loesche LM 46.4 in just 13 days and guaranteeing wear resistance, impact, continuos work 24/7, lower investment compared to buying a new one $$$$
Product Category
Integra Services
Product Description
HARDFACE MILL 100, HARDFACE CERAMIC ROLLS, HARDFACE WA BUF-O
Job Duration
13d
Technical Advantages
- Wear resistance
- Service life for waiting time for the new rollers
- Intervention time (13 days)
- Reduce dowtime to star to produce in a short time
- Lower investment compared to buying a new one $$$$
