Overview
Following our success with the primary Sinter bar components, we have received a new request to provide Sinter star for the secondary crusher.
Industry
Steel
Location
Fukuyama city/Hiroshima, JP
Component/Workpiece
Sinter star
Business Type
Integra - Workshop
Job Type
New
OEM
Tokuden
Type of Wear
Base Metal
SCW450
General Dimensions (mm)
Φ1,160mm
The challenge the customer was facing
Due to the coarsening of sinter, we reduced the secondary crusher’s roll gap by approximately 50mm to improve crushing performance. However, this adjustment has led to accelerated wear on the teeth tips. Consequently, we have been requested to enhance the robustness and durability of the teeth.
Previous Service Life
5mo
How WA solved the challenge
Comparative tests against existing products proved that our solution significantly improves wear resistance and extends service life. As a result, we secured the order for the first unit, with five additional units scheduled for future orders.
Product Category
Integra Services
Product Description
Hardplate 100 & CNV-O with 3D-Carb
Technical Advantages
Even as the Hardplate wears down, the internal "3D-Carb" structure reveals embedded hard-facing blocks that are even harder than the wear plate itself. This "multi-layered" defense mechanism ensures continuous wear resistance and significantly extends the service life compared to conventional products.
Photos and visuals for this case study
Solution Revenue
¥4,825,000
Contributor
Takanori Sasaki
takanori.sasaki@waj.co.jp
Created
April 21, 2026
Submitted
April 21, 2026
Approved By
Laslo Ekres
April 26, 2026