Drive Rolls of a Slab Caster.

SteelRourkela, IN

APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

The drive rolls in the Segment of a Slab Caster, gets wear out much faster compared to other rolls in the segment as they are required to give drive to Caster bed thereby subjected to higher abrasion + adhesion along with friction.

Industry

Steel

Location

Rourkela, IN

Component/Workpiece

Drive Rolls of a Slab Caster.

Business Type

Integra - On Site

Job Type

Refurbishment

OEM

SMS Group

Type of Wear

Abrasion
Impact
Corrosion
Friction

Tags

slab caster
material selection
drive rolls

Base Metal

Low Carbon Alloy Steel

General Dimensions (mm)

Dia. 240 / 275 / 320 mm

Problem Description

The challenge the customer was facing

Due to faster wear on the Drive Rolls the gap between Slab and Roll increases thereby the weight of Slab on the adjacent rolls is not uniform, causing induced wear on the adjacent rolls and also affecting the Caster speed. This is also one of the reason for Break outs in Caster.

Previous Service Life

6mo

Competitor

Conventional way of cladding all Caster Rolls with same product..

Welding Alloys Solution

How WA solved the challenge

To address the faster wear in Drive rolls, they were cladded with a product suited to the environment but yeilding much higher hardness.

Product Category

Integra Services

Product Description

The rolls were cladded with Chromecore 414 Coiler-S, which is also a member of Chromecore 414 family but yeilds much higher hardness of 48 to 52 HRC.

Job Duration

1y

Technical Advantages

Cladding the Drive Rolls with Chromecore 414 Coiler-S reduced the wearing rate thereby enhancing the performance of Slab Caster and exceeding the warranted service life.

Service Life

1y

Images (1)

Photos and visuals for this case study

Case study image 1

Financial Impact

Solution Revenue

3,399,428

Submission Details

Contributor

Sidheshwar Ghosh

sidheshwar.ghosh@welding-alloys.com

Created

April 14, 2026

Submitted

April 14, 2026

Approved By

Bastien Gerard

April 14, 2026