Heavy Equipment Spindle

Heavy EquipmentMadisonville, US

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APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

Q3 2025, WA USA sold High Tech Reman an R3000 weld lathe under a wire supply agreement. This involved them swapping from Lincoln 96-S to our Chromecore 420-S as a close chemistry cross. Going into the application, we knew they were having small cracking issues, likely attributed to hydrogen cracking due to their chrome plating and stripping process. We also thought it could have been process issues with an old, home-build, weld lathe. After selling our machine and supplying 420-S, they continued having issues, even after process optimization. We then switched them over to Chromecore 420L-S at the beginning of 2026 to lower the carbon level from .3% to .2%. Their re-works went from 25% to complete elimination by this simple wire change.

Industry

Heavy Equipment

Location

Madisonville, US

Component/Workpiece

Heavy Equipment Spindle

Business Type

Consumable Sales

Job Type

Repair

OEM

Cat and Komatsu

Type of Wear

Abrasion
Corrosion

Base Metal

4340

General Dimensions (mm)

7-14" diameter

Problem Description

The challenge the customer was facing

Q3 2025, WA USA sold High Tech Reman an R3000 weld lathe under a wire supply agreement. This involved them swapping from Lincoln 96-S to our Chromecore 420-S as a close chemistry cross. Going into the application, we knew they were having small cracking issues, likely attributed to hydrogen cracking due to their chrome plating and stripping process. We also thought it could have been process issues with an old, home-build, weld lathe. After selling our machine and supplying 420-S, they continued having issues, even after process optimization. We then switched them over to Chromecore 420L-S at the beginning of 2026 to lower the carbon level from .3% to .2%. Their re-works went from 25% to complete elimination by this simple wire change.

Previous Service Life

1h

Competitor

Lincoln

Welding Alloys Solution

How WA solved the challenge

420L-S to lower the carbon from .3% to .2% to help with the already poor weldability of 4340 and martensite formation.

Product Category

Consumables

WA Product Used

Chromecore 420L-S

Diameter

2.4 mm

Job Duration

4mo

Technical Advantages

Completely eliminated rework.

Service Life

1h

Images (3)

Photos and visuals for this case study

Case study image 1Case study image 2Case study image 3

Financial Impact

Solution Revenue

$120,000

Submission Details

Contributor

Jordan Erickson

jordan.erickson@welding-alloys.com

Created

April 10, 2026

Submitted

April 10, 2026

Approved By

Bastien Gerard

April 10, 2026