Roller Press

Cement & MineralsSaraburi, TH

APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

An in-situ Re-Chevron Hard facing was performed on Polycom roller,

Industry

Cement & Minerals

Location

Saraburi, TH

Component/Workpiece

Roller Press

Business Type

Integra - On Site

Job Type

Repair

OEM

Thyssenkrupp

Type of Wear

Abrasion
Impact

Base Metal

Hi-Chrome

General Dimensions (mm)

Diameter 1780, Length960

Problem Description

The challenge the customer was facing

This on-site approach saved the client from the downtime of dismantling and assembling the equipment, successfully completing both roller in just 15 days.

Previous Service Life

3y

Competitor

NA

Welding Alloys Solution

How WA solved the challenge

1) Measure the roller dimension to plan the grinding process. 2) Grind the roller to a smooth surface finish. 3) Chevron Hard facing procedure, parameter and testing methods. 4) Chevron welding to finished.

Product Category

Integra Services

Product Description

In-Situ Re-Chevron Hardfacing Roller Polycom

Job Duration

14d

Technical Advantages

The Re-Chevron Hardfacing process reduces the downtime associated with roller removal and replacement by 50%, backed by a 2-year wear guarantee.

Service Life

2y

Images (6)

Photos and visuals for this case study

Case study image 1Case study image 2Case study image 3Case study image 4Case study image 5Case study image 6

Financial Impact

Solution Revenue

23,900

Submission Details

Contributor

Wisit Timanont

wisit.timanont@welding-alloys.com

Created

April 4, 2026

Submitted

April 6, 2026

Approved By

Bastien Gerard

April 6, 2026