Enclume

Cement & MineralsBenahmed, MA

Originally written in French|Translated to EnglishView original

Showing translated English content

APPLICATION (+1 pts)
APPROVED

Basic Information

Overview

Anti-wear recharging of the anvil that undergoes wear due to impact

Industry

Cement & Minerals

Location

Benahmed, MA

Component/Workpiece

Enclume

Business Type

Integra - On Site

Job Type

Repair

OEM

Polysus

Type of Wear

Impact

Tags

cement manufacturing

Base Metal

Acier au manganèse à 13%

General Dimensions (mm)

Longueur : 2000mm, Largeur : 400mm

Problem Description

The challenge the customer was facing

The impact of the anvil on the manufacturing process is determined by the characteristics of the raw material, specifically limestone. Variations in the composition and quality of limestone can affect the performance of the anvil, leading to issues such as defects in the final product or premature wear of the equipment. To mitigate these problems, it is essential to carefully analyze and select the limestone used, as well as to adjust the operational parameters of the anvil according to the specific properties of the material in order to optimize the yield and durability of the process.

Previous Service Life

6mo

Competitor

Polysus

Welding Alloys Solution

How WA solved the challenge

Our solution is based on the application of rebuilding layers using the Hardface BUF-O cored wire. Then, we apply a buffer layer with the Hardface AP-O wire, followed by a hard overlay performed with the Hardface TIC-O cored wire.

Product Category

Consumables

WA Product Used

HARDFACE TIC-O

Diameter

2.4 mm

Job Duration

4d

Technical Advantages

Recharging presents several technical advantages in various industrial contexts. It allows for optimized resource use, thereby reducing operating costs and waste. Recharging systems, such as rechargeable batteries, offer an extended lifespan and a reduction in environmental impact. Furthermore, recharging facilitates energy management, enabling more efficient integration of renewable energies. However, challenges remain, particularly regarding safety, charging efficiency, and material durability. To overcome these issues, innovations in recharging technology and safety protocols are necessary.

Service Life

1y

Images (3)

Photos and visuals for this case study

Case study image 1Case study image 2Case study image 3

Financial Impact

Solution Revenue

MAD80,000

Submission Details

Contributor

Amine Naciri

amine.naciri@welding-alloys.com

Created

April 3, 2026

Submitted

April 3, 2026

Approved By

Bastien Gerard

April 3, 2026