Originally written in French|Translated to EnglishView original
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APPLICATION (+1 pts)
APPROVED
Basic Information
Overview
Anti-wear recharging of the anvil that undergoes wear due to impact
Industry
Cement & Minerals
Location
Benahmed, MA
Component/Workpiece
Enclume
Business Type
Integra - On Site
Job Type
Repair
OEM
Polysus
Type of Wear
Impact
Tags
cement manufacturing
Base Metal
Acier au manganèse à 13%
General Dimensions (mm)
Longueur : 2000mm, Largeur : 400mm
Problem Description
The challenge the customer was facing
The impact of the anvil on the manufacturing process is determined by the characteristics of the raw material, specifically limestone. Variations in the composition and quality of limestone can affect the performance of the anvil, leading to issues such as defects in the final product or premature wear of the equipment. To mitigate these problems, it is essential to carefully analyze and select the limestone used, as well as to adjust the operational parameters of the anvil according to the specific properties of the material in order to optimize the yield and durability of the process.
Previous Service Life
6mo
Competitor
Polysus
Welding Alloys Solution
How WA solved the challenge
Our solution is based on the application of rebuilding layers using the Hardface BUF-O cored wire. Then, we apply a buffer layer with the Hardface AP-O wire, followed by a hard overlay performed with the Hardface TIC-O cored wire.
Product Category
Consumables
WA Product Used
HARDFACE TIC-O
Diameter
2.4 mm
Job Duration
4d
Technical Advantages
Recharging presents several technical advantages in various industrial contexts. It allows for optimized resource use, thereby reducing operating costs and waste. Recharging systems, such as rechargeable batteries, offer an extended lifespan and a reduction in environmental impact. Furthermore, recharging facilitates energy management, enabling more efficient integration of renewable energies. However, challenges remain, particularly regarding safety, charging efficiency, and material durability. To overcome these issues, innovations in recharging technology and safety protocols are necessary.
Service Life
1y
Images (3)
Photos and visuals for this case study
Financial Impact
Solution Revenue
MAD80,000
Submission Details
Contributor
Amine Naciri
amine.naciri@welding-alloys.com
Created
April 3, 2026
Submitted
April 3, 2026
Approved By
Bastien Gerard
April 3, 2026
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